Abstract—The proposed project work attempts to design and develop a Hydraulic power pack of 1.2 Ton capacity for lifting a powder metallurgy component Die. Design of the components in the assembly are done considering the explicit conditions by the industry and the implicit conditions, i.e., inherent to all hydraulic units design and powder metallurgy components. The parts will be modeled in Solid Works and the core components will be subjected to structural analysis in ANSYS. As a result of design and analysis, the dimensions are finalized with the tolerances and mating conditions. The designed components of Hydraulic Die ejector will be manufactured in lathe machines as per the given specifications. The components will be assembled and tested in practical environments of the industry. The design and fabrication is considered to be cost effective.

Index Terms—Powder metallurgy component die, Hydraulic power pack, Design, Analysis, Manufacturing, Assembly, Testing

Cite: J Abhilash, M Govindaraju, S L Narasimha Reddy, and K Srikanth, "Design, Analysis and Fabrication of a Hydraulic Die Ejector for a Powder Metallurgy Component," International Journal of Mechanical Engineering and Robotics Research, Vol. 4, No. 1, pp. 66-79, January 2015.